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Redundancy:
 
A key design requirement in most communications systems is
redundancy. It is expected that the system can survive “single fault”
conditions.  The cooling systems for these products are designed
with N+1 redundancy for cooling.  If any one airmover fails for
whatever reason, the cooling system needs to compensate for
the fault condition and maintain acceptable temperatures until
the problem unit can be replaced. 
 
The redundancy requirement can be challenging, especially when
considering the full range of possible environmental conditions. 
Airflow needs to be distributed evenly enough through the system
so that no card slots are “starved” for air during a failed fan condition.

A failed airmover not only stops contributing to moving the air but

can re-circulate or short circuit the air within the system and
further decrease the thermal performance. 
 

 

Distribution:
Distribution can be improved by increasing the size of distribution plenums on the inlet or outlet side of the airmovers.  This generally has tradeoffs with system vertical height and packaging issues.
Distribution can be improved by adding diffusers to spread the airflow to lower velocity areas of the cabinet.  This approach drops the overall flow rate through the system but takes excess air from high velocity regions and moves it to lower velocity areas.
Distribution performance can be estimated with CFD software or verified with mechanical models or both.

 

 

 

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Moog Components Group ▪ 1213 North Main Street  ▪ Blacksburg, Virginia 24060 ▪ PHONE: 1-540-552-3011 ▪ FAX: 1-540-557-6400 mcg@moog.com